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Hoplon: Reconstruction Experience

The older "My hoplon: reconstruction experience" material is a practical account of a Greek shield: form, wooden body, rim, porpax, covering and painting. It is not a general history of the hoplon, but a record of work with source, material and finished object.

The practical work belongs to Timur Petrakov. General typology and the place of the hoplon in Greek equipment are covered in Hoplon, Hoplite and Shield.

The result of painting hoplonThe result of painting hoplon

Aim and Sources

The aim was to make a shield that reads as a hoplon not only from the front but also in profile: with a visible lens, separate ring, pronounced rim and the grip system of porpax and handhold. Images of warriors were therefore not enough; preserved examples, construction diagrams and modern reconstruction parallels also mattered.

Visual sources show silhouette and use, but not the full technology. Surviving finds and publications clarify thickness, edge shape and the attachment of fittings. Practical reconstruction combines these groups of evidence, but each step must be kept distinct from a secure archaeological fact.

Variants of hoplons in pictorial sourcesVariants of hoplons in pictorial sources

Form: Lens, Ring and Rim

A hoplon cannot be reduced to a flat circle. Its working geometry depends on a convex lens and a ring that helps keep the form, adds rigidity and creates the characteristic profile. A wrong curve changes both the look of the shield and its behaviour on the arm.

Before assembly it is useful to fix several control measurements: outer diameter, ring thickness, lens deflection, rim height and the position of the porpax. These parameters prevent the form from drifting during gluing and covering.

A curved shield protects the fighterA curved shield protects the fighter
Outer diameter of the ringOuter diameter of the ring
Ring ThicknessRing Thickness

Wooden Core

The reconstructed core was assembled from wooden elements while preserving the curvature of the shield. In practice this is one of the most labour-intensive stages: the pieces must not only form a circle but work together as a three-dimensional surface. Templates, temporary fixing and repeated symmetry checks are essential.

Covering and rim cannot be expected to correct the body later. Leather, linen and fittings usually make core errors more visible. Early control of form therefore saves more time than late adjustments.

Reconstruction of hoplon from glued platesReconstruction of hoplon from glued plates
Two-piece hoplon moldTwo-piece hoplon mold
Narrow strips of lens veneerNarrow strips of lens veneer

Ring, Rim and Assembly

Ring and rim solve several problems at once: they protect the edge, hold the outline, add stiffness and give the shield its recognizable profile. In reconstruction this is not a decorative frame, but a structural element that must match the lens.

Assembly requires careful drilling, checking of joints and step-by-step fixing. If the holes for fasteners or the porpax are placed too early, later fitting becomes harder. The order of operations is therefore as important as the material.

Not quite a "perfect" circle))Not quite a "perfect" circle))
Ring SegmentsRing Segments
Hoplon rim on the floorHoplon rim on the floor
Drilling holesDrilling holes
Ring edge extending beyond the lens edgeRing edge extending beyond the lens edge

Porpax, Padding and Covering

The porpax turns a round shield into a controllable tool. Its position affects balance, body coverage and how quickly the fighter can change pressure. The fittings were therefore checked not only visually but also on the arm.

Padding, leather and linen work together: they protect the body, change grip and appearance, but can also add unwanted thickness. In practical reconstruction this is where the difference between a good drawing and a wearable object appears very quickly.

Porpax handle,loops and ringsPorpax handle,loops and rings
Porpacks and self-made hingesPorpacks and self-made hinges
Ready-made type of hoplon with accessoriesReady-made type of hoplon with accessories
Soft backing on sourcesSoft backing on sources
Silhouette of the substrate on the hoplonSilhouette of the substrate on the hoplon
Backing on the inner side of the ringBacking on the inner side of the ring

Painting and Result

Final painting has to account for the shield surface: a line that looks correct on a plane changes visually on a convex lens. Test marking and checks from several angles are useful before painting.

The main conclusion is simple: a hoplon is not a set of separate parts, but a system. Wood, rim, porpax, padding, leather, linen and painting work only when they are subordinated from the start to the overall form and way of carrying.

Fitting the ring should be done more carefullyFitting the ring should be done more carefully
Covering the outer side of the shield with linen​Covering the outer side of the shield with linen​

Related Topics

Sources and Literature

Gallery
Hoplon rimHoplon rim
Example of using a hoplon ringExample of using a hoplon ring
Variants of hoplons in pictorial sourcesVariants of hoplons in pictorial sources
Illustration of the hoplon assemblyIllustration of the hoplon assembly
Variant of modern reconstruction of HoplonVariant of modern reconstruction of Hoplon
Preserved sample of hoplonPreserved sample of hoplon
Reconstruction of hoplon from glued platesReconstruction of hoplon from glued plates
Two-piece hoplon moldTwo-piece hoplon mold
Skutum from the Fayum OasisSkutum from the Fayum Oasis
Maximum curved lensMaximum curved lens
Narrow strips of lens veneerNarrow strips of lens veneer
A curved shield protects the fighterA curved shield protects the fighter
Outer diameter of the ringOuter diameter of the ring
Ring ThicknessRing Thickness
Rim and lens deflectionRim and lens deflection
Not quite a "perfect" circle))Not quite a "perfect" circle))
Ring SegmentsRing Segments
Rim forming processRim forming process
Narrowing of the rim on pictorial sourcesNarrowing of the rim on pictorial sources
Split rimSplit rim
Border of the ring overlayBorder of the ring overlay
Rim width with marked ring thicknessRim width with marked ring thickness
Manual work when forming the rimManual work when forming the rim
Split rimSplit rim
Rim SegmentsRim Segments
Rounding the radiusRounding the radius
Rounding the rim edgeRounding the rim edge
We grind off the rim cornerWe grind off the rim corner
Matching the rim with the ringMatching the rim with the ring
Worn-out ribWorn-out rib
Hoplon rim on the floorHoplon rim on the floor
Drilling holesDrilling holes
Ring edge extending beyond the lens edgeRing edge extending beyond the lens edge
Grind to a smooth transitionGrind to a smooth transition
Loosely adjacent edge of the lensLoosely adjacent edge of the lens
Filling with glueFilling with glue
Filling the internal joint with glueFilling the internal joint with glue
Porpax handle,loops and ringsPorpax handle,loops and rings
Porpacks and self-made hingesPorpacks and self-made hinges
Ready-made type of hoplon with accessoriesReady-made type of hoplon with accessories
Holes for fixing porpacks,hinges and ringsHoles for fixing porpacks,hinges and rings
Soft backing on sourcesSoft backing on sources
Silhouette of the substrate on the hoplonSilhouette of the substrate on the hoplon
Backing on the inner side of the ringBacking on the inner side of the ring
Option of wearing a hoplon with linothoraxOption of wearing a hoplon with linothorax
Skin-tightness of the inner surfaceSkin-tightness of the inner surface
Irregularities in the design of the hoplon under the skinIrregularities in the design of the hoplon under the skin
Handle with felt padHandle with felt pad
Recesses for fixing ringsRecesses for fixing rings
Final processing of ring lugsFinal processing of ring lugs
Historical fastening of the porpack and loopHistorical fastening of the porpack and loop
Fitting the ring should be done more carefullyFitting the ring should be done more carefully
Covering the outer side of the shield with linen​Covering the outer side of the shield with linen​
The result of painting hoplonThe result of painting hoplon

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